Difficulty: ChallengingInstructionsThings You'll Need:
- 5/32 inch drill
- Jack
- Jack stands
- Lug wrench
- Wrench
- Cutting pliers
- Brake cleaner
- Flat-bladed screwdriver
- High-temperature grease
- Small unused paintbrush
- Brake shoes
- Cotter pin
- Spindle nut
- Accessing the Brake Drums
- Step 1
Release the parking brake. While an assistant pulls the parking brake cable on the truck's left underside, lock the brake assembly into position by inserting a 5/32 inch drill bit into the control actuator.
- Step 2
Block the front wheels, raise the truck's rear end and support it on jack stands. Remove both the rear wheels.
- Step 3
Disconnect the brake calipers from the brake discs by loosening their bolts with a wrench and pulling them off. Hang the calipers some place secure with a sturdy wire so they don't hang by the brake hoses.
- Step 4
Remove the brake discs. On a two-wheel drive model, remove the cotter pin and nut lock and then remove the spindle nut in the center. For four-wheel-drive models, clip off the retaining washers from the studs with cutting pliers.
- Step 5
Clean the brake drum assembly with an aerosol brake cleaner.
Removal - Step 1
Pry off the front and rear hold-down clips from the assembly with a flat screwdriver.
- Step 2
Remove the cylindrical brake shoe adjuster and the lower return spring from the lower end of the assembly.
- Step 3
Pull the bake shoes away from each other and lift them off of the drum assembly.
- Step 4
Disconnect the upper return spring from the top end of the brake shoes and install it onto the new shoes.
Installation - Step 1
Lubricate the brake drum's backing plate at the areas the shoes come in contact with using a high-temperature grease.
- Step 2
Install the replacement brake shoes--with the upper return spring attached--by spreading them apart at the lower end and slipping them onto the drum assembly.
- Step 3
Reconnect the front and rear hold-down clips, the lower return spring and the brake shoe adjuster. Make sure the adjuster's star wheel faces the truck's front end.
- Step 4
Turn the adjuster screw with a screwdriver so the brake disc will just fit over the shoes without dragging--use a brake shoe adjusting gauge and adjust the shoes until their diameter is .02 inches less than the brake disc's drum surface.
- Step 5
Install the brake discs and calipers once you've changed the brakes on both wheels. On two-wheel-drive trucks, use a new spindle nut and cotter pin on the brake discs. For four-wheel-drive trucks, you don't need to replace the disc's retaining washers.
- Step 6
Reconnect the rear wheels and lower the truck.
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